Daily maintenance of laser tube cutting machines

Daily maintenance of laser tube cutting machines is crucial for ensuring smooth operation, extending service life, and maintaining cutting precision. Below are common maintenance steps:

1. Cleaning

• External Cleaning: Regularly clean dust and debris from the equipment surface to prevent it from entering the interior.

• Cutting Head: Remove residues from the cutting head to avoid affecting cutting quality.

• Guides and Lead Screws: Clean and lubricate them regularly to prevent wear and jamming.

• Worktable: Clear metal chips and debris from the worktable to keep it tidy.

2. Lubrication

• Guides and Lead Screws: Lubricate them as per the manual to reduce friction.

• Bearings and Sliders: Inspect and lubricate them to ensure smooth movement.

3. Optical Components

• Laser Mirrors: Regularly inspect laser mirrors, and clean or replace them if contaminated or damaged.

• Focusing Lens: Keep it clean to avoid affecting cutting performance.

4. Cooling System

• Coolant: Regularly check the coolant level and quality, and replace it if necessary.

• Filters: Clean or replace filters in the cooling system to prevent clogging.

5. Gas System

• Gas Path Inspection: Regularly inspect the gas path to ensure there are no leaks.

• Gas Pressure: Ensure the gas pressure meets requirements to maintain cutting quality.

6. Electrical System

• Cables and Connectors: Inspect cables and connectors to ensure they are not loose or damaged.

• Power Supply: Check the power supply voltage to ensure stability.

7. Software and Control System

• Software Updates: Regularly update the control software to ensure proper functionality.

• Parameter Checks: Periodically review cutting parameters to ensure they meet requirements.

8. Safety Checks

• Emergency Stop Button: Regularly test the emergency stop button to ensure it can halt the machine quickly in case of an emergency.

• Protective Devices: Inspect protective devices to ensure they are intact.

9. Records and Reports

• Maintenance Records: Record the date, content, and issues found during each maintenance session.

• Fault Reports: Report and address faults promptly to avoid impacting production.

10. Training

• Operator Training: Regularly train operators to ensure they are familiar with equipment operation and maintenance.

Summary

By regularly cleaning, lubricating, inspecting optical components, cooling systems, gas systems, electrical systems, software, and control systems, as well as conducting safety checks and maintaining records, the laser tube cutting machine can be effectively maintained to ensure long-term stable operation.